Wagner Magnete
Industry solutions   /   Electro-Permanent-Magnet-Clamping-Plate 1110

Electro-Permanent-Magnet-Clamping-Plate 1110

Electro-Permanent-Magnet-Clamping-Plates 1110 are particularly suitable for milling thick workpieces. The integrated and reinforced permanent magnet system generates a high depth effect for bridging air gaps on workpieces with uneven and rough contact surfaces.

 

The main application of these magnetic clamping plates is in heavy-duty machining, mould making and HSC machining. They can be easily connected to interchangeable pallets, multi-sided clamping cubes and zero-point clamping systems.

 

The permanent magnet system is magnetised by a current pulse. No further power is supplied during the machining process, so that no heat is generated in the activated magnet. This eliminates problems caused by inaccuracies due to temperature fluctuations.

 

The movable pole extensions with three fixed support points are used for clamping uneven workpieces. When the workpiece is positioned and the magnet is switched on, these adapt to the uneven clamping surface and thus optimise the magnetic flux.

 

ELECTRICAL CONNECTION VIA: ELECTRONIC POLE-REVERSAL CONTROL UNITS TYPE 755 AND 756
These devices, specially developed for the control of clamping magnets, serve as a power supply and demagnetising device at the same time. A microprocessor controls and monitors all functions and offers maximum switching convenience with numerous control and monitoring functions. The holding force can be adjusted up to 16 levels. These pole-reversal control units also offer the option of further parameter settings and optimisations. All device types are characterised by particularly high switching dynamics. For details, see brochures 755 and 756.

Functional principle

Electro-magnetic clamping systems essentially consist of three components:
  • a solid steel base
  • a copper winding
  • a pole plate
The winding is moulded into the lower part and is therefore reliably protected against vibrations and moisture ingress.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
In practical use, the pole plate is subject to wear. It is therefore designed in such a way that it can be reworked many times before the wear limit is reached. The pole plate can be easily replaced, which considerably increases the service life of the entire chuck.

Magneteigenschaften

Einsatzgebiete Milling processingMilling processing
Pole pitch Cross pole pitchCross pole pitch
Processing type Multi-page processingMulti-page processing
Design SquareSquare
Magneteigenschaften
Einsatzgebiete Milling processing
Pole pitch Cross pole pitch
Pole distance 36, 61, 85
Processing type Multi-page processing
Control system Pole reversal control unit
Holding force control Multi-stage adhesive forces
Magnet design Electro-permanent magnet
Design Square
Areas of application Machine tools
Ausführungsoptionen Movable Pole-Extensions, Pass-through Holes, Electrical Connector Plug, Threaded holes, Customized Solution, Pole-Bars, Paintwork in special Design
Scope of delivery
  • Stop bar on the front
  • Connection cable
  • Clamping slots or fixing holes

Ausführungsoptionen

SERIES 1110

Movable Pole-Extensions
Pass-through Holes
Electrical Connector Plug
Threaded holes
Customized Solution
Pole-Bars
Paintwork in special Design

The Highlights

SERIES 1110

 
  • Maximum precision - magnet remains cold when switched on.
  • Maximum safety - holding force even in the event of a power failure.
  • Energy-conscious - power consumption only for a short pulse.
  • Protection class IP 67
  • Use of pole strips or movable pole shoes possible

Technical data

SERIES 1110

  • 1
  • 2
Type Pole spacing p [mm] Width a [mm] Length b [mm] Height c [mm] Weight [kg] Connected load USG [V/A]
1110-30/55-61 61 302 552 107 125 360/30
1110-30/78-61 61 302 782 107 177 360/30
1110-30/102-61 61 302 1022 107 231 360/60
1110-30/127-61 61 302 1272 107 288 360/30
1110-30/151-61 61 302 1512 107 342 360/30
1110-40/55-61 61 402 552 107 166 360/30
1110-40/78-61 61 402 782 107 235 360/30
1110-40/102-61 61 402 1022 107 308 360/30
1110-40/127-61 61 402 1272 107 383 360/30
1110-40/151-61 61 402 1512 107 455 360/30
1110-50/78-61 61 502 782 107 294 360/30
1110-50/102-61 61 502 1022 107 384 360/30
1110-50/151-61 61 502 1512 107 569 360/60
1110-50/200-61 61 502 2002 107 753 360/60
1110-60/78-61 61 602 782 107 353 360/30
1110-60/102-61 61 602 1022 107 461 360/30
1110-60/151-61 61 602 1512 107 682 360/60
1110-60/200-61 61 602 2002 107 903 360/60
1110-70/102-61 61 702 1022 107 537 360/60
1110-70/151-61 61 702 1512 107 795 360/60
1110-70/200-61 61 702 2002 107 1053 360/60x2
1110-80/102-61 61 802 1022 107 614 360/60
1110-80/151-61 61 802 1512 107 908 360/60x3 *
1110-80/200-61 61 802 2002 107 1203 360/60x4 *
 
Other dimensions are available on request.
 
* From a connected load of EP360/60x3 and EP360/60x4, two cable outlets are provided.

Wagner
Pluspoints

At a glance

  • Customised design
  • Original WAGNER control technology
  • Sustainable through energy recovery
  • WAGNER assembly concept
  • LongLife - REPAIR PLUS
  • AfterSalesService - WAGNER-PLUS
  • Test set-up can be booked at the WAGNER-TECHNIKUM

The special is
standard with us

Take advantage of our experience and expertise to optimise your systems with
optimise your systems with state-of-the-art magnet systems.
QUALITY - MADE IN GERMANY
FOR THE WHOLE WORLD
Our international contact person
Wagner Magnete GmbH & Co. KG info@wagner-magnete.de
+49 (0) 83 35 / 980 0
NBM AB NBM AB
info@nbm-ab.se
+46 70 82 33 752
Geha Laverman b.v. Erik Bloot
e.bloot@geha-laverman.com
+31 (0)6 511 184 85
Geha Laverman b.v. Erik Bloot
e.bloot@geha-laverman.com
+31 (0)6 511 184 85
Binder Magnete Ibérica, S.L. Khaled Chamari
chamari@binder-es.com
+34 699 45 11 77
Arad commercial engineering company Mojtaba Fathi
info@ace-co.org
+9821 664 60 178 & +9821 664 60 180
Kilkenny Mechanical Handling Systems Ltd. Kilkenny Mechanical Handling Systems Ltd.
info@kmhsys.com
+353 56 7708844
Kiepe Electric S.p.A S.p.A Kiepe Electric
info@kiepeelectric.com
+ 39 02 927281
PGT Procurement Global Trading Mohammad Maysam
info@PGT-co.com
+968 912 600 49
Dalian NAQI International Trade Co., Ltd Dalian NAQI
info@dlnaqi.com
Cemac Technologies Eric Paulsen
eric.paulsen@cemactech.com
+61 (0)455 920 888
GAMA Communication & Engineering Ltd. Arie Pollak
arie-pollak@actcom.co.il
+972 (0) 3 6130 666
Minco Malvern Process Equipment Co. Shanker Ramaswamy
sr@mmpe.co.in
+91 9980118340
ALDRA CARA COM SRL Ionut Ripa
ionut.ripa@remcar.ro
+40 (0) 73 664 88 76
SIAG Industrieanlagen Umwelttechnik Herr Seidnitzer
office@siag-tech.at
+43 31 12 / 68 50 - 0
Türkiye Genel Temsilciliði Gürkan Sever
info@gurkansever.com
+ 90 536 213 34 10
O.R.S.I. SRL O.R.S.I. SRL
orsisrl@orsitortona.it
+39 0131 861016
HUT Technika Środowiska Sp. z o.o. HUT Technika Środowiska Sp. z o.o.
hut@hut.net.pl
+48 68 451 76 76
Mining Technologies LLC Vitaly Vizir
v.vizir@gor-teh.ru
+7 (961) 81 195 00
Malvern Engineering Works (Pty) Ltd Peter Wilson
info@malvern.co.za
+27 11 873 9010
All contact partners at a glance
Contact data
Wagner Magnete GmbH & Co. KG

Clamping and environmental technology
Obere Str. 15
87751 Heimertingen

Phone +49 (0) 83 35 / 980 0
Fax +49 (0) 83 35 / 980 270

Internet www.wagner-magnete.de
E-Mail info@wagner-magnete.de
Regional offices
Germany West

Erik Möser
Mobil +49 (0) 171 970 49 56
erik.moeser@wagner-magnete.de

Germany North

Jens-Henning Tewes
Mobil +49 (0) 171 78 76 761
tewes@tiaf.de

International
Sweden
Magnetic separators and magnetic clamping technology

NBM AB

NBM AB

Eskilsvägen 34

617 30 Skärblacka

Phone: +46 70 82 33 752
info@nbm-ab.se
www.nbm-ab.se
Belgium
Magnetic separators and metal detectors

Geha Laverman b.v.

Erik Bloot

Distributieweg 31

2404 CM Alphen aan den Rijn

Mobil: +31 (0)6 511 184 85
Phone: +31 (0)172 475 153
Fax: +31 (0)172 476 504
e.bloot@geha-laverman.com
www.geha-laverman.com
Netherlands
Magnetic separators and metal detectors

Geha Laverman b.v.

Erik Bloot

Distributieweg 31

2404 CM Alphen aan den Rijn

Mobil: +31 (0)6 511 184 85
Phone: +31 (0)172 475 153
Fax: +31 (0)172 476 504
e.bloot@geha-laverman.com
www.geha-laverman.com
Spain
Magnetic separators and magnetic clamping technology

Binder Magnete Ibérica, S.L.

Khaled Chamari

C/ Coure 31-Pol. Ind. Riu Clar

E-43006 Tarragona

Mobil: +34 699 45 11 77
Phone: +34 977 20 69 37
Fax: +34 977 20 69 38
chamari@binder-es.com
www.binder-es.com
Iran
Magnetic separators and metal detectors

Arad commercial engineering company

Mojtaba Fathi

No5 Asgari Ave Felestin St Felestin Sq.

Theran

Phone: +9821 664 60 178 & +9821 664 60 180
info@ace-co.org
Ireland
Magnetic separators and metal detectors

Kilkenny Mechanical Handling Systems Ltd.

Kilkenny Mechanical Handling Systems Ltd.

Industrial Estate, Castletobin, Callan, Co. Kilkenny

R95 D237 Kilkenny

Phone: +353 56 7708844
info@kmhsys.com
www.kmhsys.com
Italy
MAGNETIC CLAMPING TECHNOLOGY

Kiepe Electric S.p.A

S.p.A Kiepe Electric

Via delle Gerole 17

I-20867 Camponago (MB)

Phone: + 39 02 927281
info@kiepeelectric.com
MAGNETIC CUTTER

O.R.S.I. SRL

O.R.S.I. SRL

Corso Alessandria, 49

I - 15057 Tortona (AL)

Phone: +39 0131 861016
Fax: +39 0131 866397
orsisrl@orsitortona.it
www.orsitortona.it
Sultanate of Oman
Magnetic separators and metal detectors

PGT Procurement Global Trading

Mohammad Maysam

Plot No 3390

321 Logistics Park Sohar Feezone

Mobil: +968 912 600 49
Phone: +968 266 43 886
info@PGT-co.com
China
Magnetic separators and magnetic clamping technology

Dalian NAQI International Trade Co., Ltd

Dalian NAQI

407 Jinxing Buiding, No.6 Huabei Road

116033 GanJingZi District, Dalian

info@dlnaqi.com
www.dlnaqi.com
Australia
Magnetic separators and metal detectors

Cemac Technologies

Eric Paulsen

39 Arbor Way (off Clifton Grove)

VIC 3201 Carrum Downs

Mobil: +61 (0)455 920 888
Phone: +61 (0)3 8400 6066
eric.paulsen@cemactech.com
www.cemactech.com
Israel
Magnetic separators and metal detectors

GAMA Communication & Engineering Ltd.

Arie Pollak

16 Menachem Begin St.

5270003 Ramat-Gan

Phone: +972 (0) 3 6130 666
Fax: +972 (0) 3 6130 675 & +972 (0) 52 233 32 63
arie-pollak@actcom.co.il
India
Magnetic separators and metal detectors

Minco Malvern Process Equipment Co.

Shanker Ramaswamy

229, 5th Main, 5th Cross Kodihalli

560 008 Bangalore

Mobil: +91 9980118340
Fax: +91 80 25274142
sr@mmpe.co.in
Romania
Magnetic separators and magnetic clamping technology

ALDRA CARA COM SRL

Ionut Ripa

Str. Bazaltului, nr. 7

500053 Brasov

Mobil: +40 (0) 73 664 88 76
Phone: +40 (0) 268 334 330
ionut.ripa@remcar.ro
office@remcar.ro
www.aldra.ro
Austria
Magnetic separators and metal detectors

SIAG Industrieanlagen Umwelttechnik

Herr Seidnitzer

Ludersdorf 148

8200 Gleisdorf

Phone: +43 31 12 / 68 50 - 0
Fax: +43 31 12 / 68 50 - 18
office@siag-tech.at
www.siag-tech.at
Turkey
Magnetic separators and metal detectors

Türkiye Genel Temsilciliði

Gürkan Sever

157 Sok. No:11

7 35390 Buca - İzmir

Mobil: + 90 536 213 34 10
Phone: + 90 232 442 41 30
info@gurkansever.com
www.gurkansever.com
Poland
MAGNETIC SEPARATORS AND METAL DETECTORS

HUT Technika Środowiska Sp. z o.o.

HUT Technika Środowiska Sp. z o.o.

ul. Batorego 126A

65-001 Zielona Góra

Phone: +48 68 451 76 76
Fax: +48 68 451 76 77
hut@hut.net.pl
www.hut.net.pl
Russia
Magnetic separators and metal detectors

Mining Technologies LLC

Vitaly Vizir

Listvennaya str., build 20, str.1, office 5-H

194214 Saint-Petersburg

Mobil: +7 (961) 81 195 00
Phone: +7 (812) 70 210 07
v.vizir@gor-teh.ru
www.gor-teh.ru
South Africa
Magnetic separators and metal detectors

Malvern Engineering Works (Pty) Ltd

Peter Wilson

Raceway Industrial Park

Germiston

Phone: +27 11 873 9010
Fax: +27 11 873 9596
info@malvern.co.za
www.malvern.co.za